High Axial Force Tricone Roller Bit , Hard Drill Bits Optimized Cutting Structure

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Advantage:

1. Rotary drill bits are manufactured using aircraft quality steel and premium carbide grades developed to suit the toughest application.
2. Computerized designs using solid modeling, computerized manufacturing processes using the latest in CNC equipment and computer process controlled heat treatment ensure consistent, high quality, drill bits.
3. A tailor made cutting structure provides our customer with the best combination of bit life and rate of penetration to yield the lowest cost per meter.
4. The gauge will have Carbide Gauge Inserts to prevent early erosion of the steel. In very harsh or abrasive conditions additional protection is offered by applying Hard Facing alloy material to reinforce critical wear areas of the bit.

INTERRELATIONSHIP BETWEEN INSERTS REQUIREMENTS AND THE FORMATION

We took the following factors into consideration when designing:

1. Journal Angle - Journal angle determines the overall aggressiveness of the bottom hole profile. Soft formation rock bits employ a 33 degree angle while hard formation rock bits employ a 36 degree angle.

2. Cone Offset - Increased rate of penetration (ROP) can be achieved by offsetting the ceter line of the cone away from the center of bit rotation. This produces more on-bottom action. The higher the offset the greater the scraping and gouging action on bottom.

3. Cone Angle –Oversize angle controls the diameter of the cone at gage.

Soft to medium formation tricones employ a more round cone profile and a larger cone angle. This creates a bottom hole action of gouging and scraping.

Hard formation bits employ a smaller cone angle and a flatter cone profile. This creates a bottom hole action of crushing.

4. Oversize Angle - Oversize angle controls the diameter of the cone at gage.

Soft formation tricones employ a higher oversize angle; thus, escalating gage action and cone diameter.

Hard formation bits have very little or no oversize angle. This reduces the action on gage and also reaming of gage inserts.

5. Intermesh - Intermesh is the distance the top of a tooth or button bit insert extends into the grooves of adjacent cones. This spacing allows for cleaning of formation and prevents packing.

6. Projection and Pitch - Projection is the height of the button or tooth. Pitch is the space between teeth or inserts.

Quality Control
In manufacturing, each process goes through an extensive and painstaking testing ,
quality control is a process that ensures customers receive products free from defects and meet their needs.
1, Raw material selection:To make a good drill bit, it is necessary to select the best material and gatekeeping the quality of the material. We purchase the high-quality steel and strictly control the material composition and size, it main includes the detection of the shape, diameter, reamed diameter, length composition, and flaw of the raw material, Tungsten Carbide and Grease are also the best raw materials on the market.Besides, we marked every different piece of materials before transferred to the warehouse.
2, In strict accordance with the ISO9001 international standards for production.
Carefully control every step of the production, complete each of the production process,
the production process is including blanking, forging, rough turning, heat treatment,fine turning, quenching, assembling, welding, painting, then storage.
Each working process was full inspected, after the qualification, then move to next working process, which to ensure the 100% qualified rate.
3, Sampling observation, numbered, packing and arrange the shipment.



Don’t see the bit you are looking for? Give us a call, we can customize any bit to fit your unique circumstances.